ASRS: an efficiency revolution in modern warehouse management

1. Space utilization rate increased by 200%+

Traditional warehouses rely on manual forklifts, and the channel needs to reserve 3-4 meters of width, while the automated stereoscopic warehouse achieves a space revolution through the following designs:

Stereoscopic storage: The shelf height can reach more than 30 meters (general warehouses are usually ≤10 meters), and vertical space is utilized.

Narrow aisle design: The automated stacker only needs 1-1.5 meters of aisle, and the storage density is greatly improved.

Case: After JD Asia No. 1 Warehouse adopts AS/RS, the storage capacity is 3 times that of traditional warehouses.

2. Operation efficiency increased by 300%

The picking efficiency of manual warehouses is usually 80-100 pieces/person/hour, while the automated stereoscopic warehouse can achieve:

24-hour unmanned operation: The stacker speed reaches 4m/s, and can handle 200+ pallets per hour.

Scheduling to the second: The WMS system automatically optimizes the storage and access path to reduce invalid movement.

Data: Tesla Super Factory shortens the time to retrieve parts from 30 minutes to 90 seconds through the stereoscopic warehouse.

3. Reduce labor costs by 60%

Reduce dependence on labor: 1 stereoscopic warehouse can replace 20+ forklift operators, saving wages, training and management costs in the long term.

Improve safety: avoid the risk of work-related injuries caused by manual handling (such as falling goods and forklift collisions).

4. Inventory accuracy is close to 100%

Full process digitization: barcode/RFID automatic scanning, real-time synchronization of inventory data, and elimination of manual entry errors.

Dynamic inventory: no need to stop business for inventory, the system automatically checks inventory differences.

5. Flexible adaptation to multiple scenarios

Automated stereoscopic warehouses can be flexibly expanded or adjusted according to needs:

Compatible with multiple categories: supports multiple shelf types such as pallets, material boxes, cantilevers, etc.

Docking with intelligent logistics: seamless linkage with AGV, robotic arms, and sorting lines to form a fully automated warehousing ecosystem.